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fused silica dome for Aerospace Sensors | High Stability

fused silica dome for Aerospace Sensors | High Stability
fused silica dome for Aerospace Sensors | High Stabilityfused silica dome for Aerospace Sensors | High Stabilityfused silica dome for Aerospace Sensors | High Stabilityfused silica dome for Aerospace Sensors | High Stabilityfused silica dome for Aerospace Sensors | High Stabilityfused silica dome for Aerospace Sensors | High Stability
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CategoriesAerospace Optical Dome
BrandFELIX GLASS optical glass Manufacturing base
ModelFG-SAPPHIRE-SEO-01
Thickness:2.0mm / 3.0mm / 4.0mm (Customizable)
Hardness:Mohs 9
Size:Fully Customizable (Diameter, Radius, Curvature)
Application:CCTV Camera, Security Surveillance, PTZ Camera, Doorbell Camera, Lighting Fixture, Display Protectio
Transmittance:Up to 99%
Material:Single Crystal Sapphire (Al₂O₃)
Coating OptionsAR / AF / Anti-Scratch Coating Available
Unit PriceUS $ 3.33-5.57 / piece
FOB portshenzhen/shanghai
Terms of PaymentL/C, D/A, D/P, Western Union
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Detail Information

Custom fused silica dome for aerospace optical sensor housings

Custom Fused Silica Dome | High Stability Optical Protection for Aerospace Sensors

Felix Glass Co., Limited manufactures high-precision, high-stability custom fused silica domes built for aerospace sensors, satellite optical payloads and extreme environment optical systems. Fabricated from ≥99.99% high-purity fused silica, our aerospace-grade spherical optics deliver reliable optical protection under extreme temperature, cosmic radiation and harsh space operating conditions. We maintain full in-house production capacity, supporting engineering prototype development through mass-volume serial manufacturing.


Felix Glass custom fused silica dome, high stability hemispherical optical protective dome for aerospace sensors, satellite optics and extreme high-temperature optical equipment
Direct answer

Aerospace Optical System Challenges Solved By Fused Silica Dome

Conventional optical glass cannot survive extreme temperature swings, continuous cosmic radiation and long-duration orbital service required by aerospace equipment. High-purity fused silica dome features ultra-low thermal expansion, wide-spectrum light transmission and superior radiation resistance. The spherical dome structure shields internal optical sensors, stabilizes optical path performance and maintains imaging precision under complex outer space and aerodynamic environments.

99.99% High-Purity Fused Silica

Premium SiO₂ substrate delivers ultra-low thermal expansion, stable performance under extreme high and cryogenic temperature conditions for aerospace optical missions.

Broad Spectrum Optical Transmission

Stable transmittance covering UV, visible and infrared wavebands, supporting satellite observation, aerospace sensing and scientific optical detection systems.

Drawing-Driven Fully Custom Geometry

Hemisphere, hyper-hemisphere, wall thickness, curvature and aerospace specialized coating schemes are customizable strictly per customer engineering drawings.

High precision custom fused silica spherical dome, aerospace grade optical protective dome for satellite payload and UAV sensor systems
Attention to specification

Material & Aerospace-Grade Technical Parameters For Engineering Review

The baseline material is ≥99.99% high purity fused silica (quartz). For applications requiring extreme surface hardness, we provide sapphire dome as an alternative upgrade solution. We support multiple customized optical coatings to satisfy space radiation resistance, high-temperature anti-oxidation and high-transmission requirements.

  • Base Material: High-purity fused silica SiO₂; Sapphire optical dome available as high-hardness alternative.
  • Available Shapes: Hemisphere, full sphere, hyper-hemisphere and special custom curved profiles.
  • Functional Coatings: AR anti-reflection, anti-radiation, anti-oxidation vacuum multilayer coatings for aerospace environments.
  • Service Mode: OEM & ODM aerospace customization, single prototype MOQ support and continuous mass serial production.
Interest stage

Key Product Specifications For Custom Aerospace Fused Silica Dome

Product type Custom Fused Silica Dome | High Stability Optical Protection for Aerospace Sensors
Model reference FG-DOME-FS-AERO01
Material ≥99.99% High-Purity Fused Silica SiO₂
Dome Shape Hemisphere, Sphere, Hyper-hemisphere, Custom geometry
Diameter Range 10mm – 500mm Customizable
Wall Thickness 0.5mm – 20mm Per drawing requirements
Surface Quality 60/40, 40/20, 20/10 MIL STD standard
Optical Flatness λ/2, λ/4, λ/10 @633nm
Functional Coating AR, Anti-Radiation, Anti-Oxidation vacuum coatings
Operating Temperature -196°C ~ +1200°C
Quality Testing Interferometer, Spectrometer, Radiation simulation, thermal shock testing
MOQ 1 unit for prototype sampling
Certification ISO 9001 Certified production facility
Application match

Typical Application Scenarios For Aerospace Fused Silica Dome

Orbital altitude, temperature range, radiation exposure and target optical waveband determine final dome thickness, curvature and coating configuration. Our fused silica domes maintain long-term stable optical performance for aviation, space launch, satellite payload and ground high-temperature optical testing equipment.

Fused silica dome for aerospace UAV airborne optical sensor system

Aerospace & UAV Airborne Sensors

Optical protection dome for aircraft and unmanned aerial vehicle sensing systems to guarantee stable signal transmission during flight.

Radiation resistant fused silica dome for satellite optical observation payload

Satellite Optical Payloads

Ultra-precision radiation-resistant dome for earth observation satellite optical systems, designed for multi-year stable orbital operation.

High temperature resistant fused silica dome for rocket and thermal test optical equipment

Rocket & High-Temperature Optical Systems

Dome-shaped high-temperature optical window resisting thermal shock for rocket assemblies and ground aerospace thermal simulation testing stations.

Desire stage

Felix Glass RFQ & Aerospace Fused Silica Dome Production Workflow

01

Drawing & Aerospace Requirement Review

Verify dome diameter, curvature, wall thickness, optical zone, tolerance, temperature and radiation service specifications.

02

High-Purity Fused Silica Blank Preparation

Select qualified fused silica ingot and calculate machining allowance based on aerospace geometry standards.

03

CNC Cutting & Precision Grinding

Controlled CNC forming and curve grinding to achieve near-net shape of spherical aerospace dome.

04

Ultra-Fine Polishing & Vacuum Coating

Ultra-precision optical polishing followed by vacuum deposition of AR, anti-radiation or anti-oxidation functional coatings.

05

Aerospace-Grade Inspection & Secure Packing

Full optical, dimension and environmental simulation testing; vibration-proof transit packaging for aerospace supply chain.

Original capability retained

From Single Prototype To Mass Aerospace Fused Silica Dome Orders

We support single-unit prototype sampling and large-scale batch manufacturing of custom aerospace fused silica domes. To obtain accurate formal quotation, please submit engineering drawing, target quantity, geometry specification, coating requirements, optical tolerance, extreme operating environment and aerospace inspection acceptance criteria.

Prototype lead time and bulk delivery cycle depend on dome geometry complexity, specialized aerospace coating and testing requirements. Conventional fused silica dome designs complete feasibility assessment rapidly; complex space-grade customized domes will schedule dedicated engineering communication to optimize structure and control overall project budget.

Aerospace fused silica dome precision optical inspection at Felix Glass optical laboratory
Decision support

Select Fused Silica / Sapphire Dome For Your Aerospace Project

Choose Fused Silica Dome When

System requires ultra-low thermal expansion, wide UV-IR transmission, radiation resistance and stable performance under extreme high / cryogenic temperatures.

Upgrade To Sapphire Dome When

The optical surface faces persistent abrasion, repeated cleaning, high-speed particle erosion, prioritizing Mohs 9 extreme surface hardness.

Define Coating Requirements When

The mission operates in outer space with cosmic radiation, high-temperature oxidation, or requires controlled reflectivity across specific optical wavebands.

Buyer FAQ

Frequently Asked Questions About Aerospace Custom Fused Silica Dome

What is a fused silica optical dome?

A fused silica dome is a high-precision hemispherical optical component manufactured from high-purity fused silica, designed to protect optical sensors working under extreme aerospace and high-temperature environments.

What core advantages does fused silica dome offer?

Fused silica delivers ultra-low thermal expansion coefficient, outstanding radiation resistance, wide-spectrum UV to IR transmittance, and stable performance from cryogenic up to 1200°C.

Can you fully customize dome geometry?

Yes. We customize diameter, wall thickness, spherical radius, hemispherical / hyper-hemispherical profile and special structural features strictly according to customer engineering drawings.

What functional coatings are available for aerospace missions?

We supply wavelength-specific AR anti-reflection coatings, space-grade anti-radiation coating and high-temperature anti-oxidation multilayer vacuum coatings.

Do you support single prototype sampling for aerospace R&D?

Yes, we accept MOQ of 1 piece for engineering prototype testing, supporting aerospace pre-qualification and verification projects.

Action stage

Submit Your Aerospace Dome Drawing For Engineering Assessment & Formal Quotation

Share your aerospace project background, fused silica dome engineering drawing, coating specifications and target order quantity. Felix Glass optical engineering team will evaluate manufacturability, optical performance, environmental test requirements and issue official quotation for custom aerospace fused silica optical dome.

Need Custom Optical Glass Solution?

Send us your drawing, dimension & coating requirements for fast quotation within 24 hours.

Get Free RFQ

Custom Precision Optical & Glass Components Manufacturer – Felix Glass Co., Limited.

We supply Industrial Glass, Sapphire Optics, Optical Lenses/Prisms/Filters, Infrared IR Optics, Functional & Display Glass, N-BK7/H-K9L Optical Glass, supporting OEM mass production and laboratory custom prototypes. Flexible MOQ & free sample service available. Fill in the form to download full datasheets and get factory wholesale price within 24 hours.

CONTACT US NOW FOR A QUOTE
We will respond promptly within 1 to 5 hours and provide an optimal, formal quotation within 1 to 2 days. Partnering with us is the smartest choice—start a mutually beneficial partnership today!
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Learn more from our FAQ
What is the minimum order quantity for custom precision optical glass components?

FELIX OPTICAL GLASS offers highly flexible MOQs to support customer projects, including prototype testing, small-batch trial orders, and high-volume production. All products can be fully customized to your drawings, tolerances, and application standards. Please send us your specifications, and we will reply within 1-5 hours and provide an accurate quotation after careful evaluation within 1-2 days.

Can I get free glass samples for testing before bulk order?

Yes, our FELIX GLASS factory supports sample testing for a wide range of precision optical glass components and assemblies. The lead time for sample production is 3 to 7 working days. Please contact us today to arrange samples and obtain a customized solution that meets your needs.

What is the production lead time for custom optical glass components?

A: The production cycle for standard samples is 3-10 working days, while mass production requires 15-35 working days, depending on the complexity of the product and the order quantity. We provide reliable precision optical glass components and fast delivery services for orders from industries such as defense, industrial equipment, medical devices, shipbuilding, robotics, automotive, and aerospace. Please submit your project details so we can provide you with an accurate delivery schedule.

Are your optical glass products ISO, CE and RoHS certified?

All precision optical glass components from FELIX OPTICAL GLASS comply with ISO quality system standards as well as CE and RoHS requirements. We provide comprehensive test reports, spectral graphs, material certificates, and inspection documents for customer review. Please feel free to request complete certification details and a formal quotation at any time.

Do you offer one-stop custom optical glass processing services?

Yes. We offer a full range of precision optical glass component processing services, including CNC machining, precision grinding, optical polishing, chemical/physical tempering, vacuum coating (AR anti-reflective coating, AF anti-fingerprint coating, AG anti-glare coating, IR infrared coating), and screen printing. From raw materials to finished products, every step is completed in our own factory. Please tell us your needs, and we will provide you with the most cost-effective solution.

CONTACT US NOW FOR A QUOTE
We will respond promptly within 1 to 5 hours and provide an optimal, formal quotation within 1 to 2 days. Partnering with us is the smartest choice—start a mutually beneficial partnership today!
*Email
Name
*Title
*Content
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  • Only supports .rar/.zip/.jpg/.png/.gif/.doc/.xls/.pdf, maximum 20MB.
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With 19 years of experience as a precision optical glass expert, we provide comprehensive and satisfactory customized solutions.

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