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Optical Domes

Custom optical domes

Custom Precision Optical Domes | Sapphire, ZnSe, ZnS & Optical Glass Domes for LiDAR, Thermal Imaging & Optical Sensing Systems

Felix Glass manufactures custom spherical optical domes for visible, UV and infrared optical systems, including sapphire domes, ZnSe domes, ZnS domes, fused silica domes and BK7 optical glass domes. Projects are reviewed according to wavelength, dome geometry, pressure load, coating band, wavefront requirement and mounting interface.

Infrared thermal imaging domes and LWIR optical components are categorized in the Infrared Optics product group.

19+ years of experience in custom precision optical component manufacturing 75,000 m2 standardized manufacturing facility with optical processing and testing workshops ISO9001, CE, RoHS and REACH certified production support
Upload Optical Dome Drawing
custom sapphire and optical glass dome for LiDAR thermal imaging and sensing systems
Material selection

Optical Domes Base Material Selection & Multi-Parameter Performance Specifications

Material choice affects transmission band, mechanical strength, coating compatibility, dome thickness and inspection method. Typical customization ranges shown for reference. Actual specifications depend on material selection and engineering requirements.

MaterialTransmission RangeRefractive IndexHardnessMaximum Recommended DiameterTypical Operating Environment
SapphireUV to mid-infrared, depending on grade and thicknessnD about 1.76Mohs 9Typically up to 300 mm after drawing reviewHigh-pressure underwater, marine ROV/AUV, outdoor drone, high-temperature industrial
ZnSeVisible red to long-wave infrared, commonly used around CO2 laser and thermal bandsn about 2.40 at 10.6 umKnoop about 120Typically up to 200 mm after radius and thickness reviewThermal imaging cameras, infrared sensing, controlled laboratory optics
ZnSVisible to infrared for multispectral optical systemsn about 2.20 at 10.6 umKnoop about 160Typically up to 200 mm depending on grade and geometryMultispectral sensing, outdoor infrared equipment, marine vision systems
Fused SilicaUV to near-infrarednD about 1.46Mohs about 6.5Typically up to 400 mm after process evaluationVacuum, UV optics, outdoor drone, laboratory precision optics
BK7Visible to near-infrarednD about 1.517Mohs about 6Typically up to 500 mm depending on sag and wall thicknessPTZ surveillance, LiDAR cover optics, laboratory optics, protected outdoor assemblies
Dome types

Multi-Type Precision Optical Domes for Visible, UV & Infrared Optical Systems

Felix Glass supports hemispherical, deep spherical, flanged, pressure-resistant, multispectral and coating-integrated dome designs for OEM/ODM optical systems.

BK7 optical glass dome for visible optical sensing

BK7 & Optical Glass Domes

Used for visible imaging, PTZ surveillance, LiDAR cover optics and protected optical assemblies where dimensional stability and controlled cost are required.

single crystal sapphire optical dome for harsh environment sensing

Sapphire Optical Domes

Selected for abrasion resistance, marine pressure exposure, outdoor sensing and high-temperature industrial environments.

ZnSe infrared optical dome for thermal imaging systems

ZnSe & ZnS Infrared Domes

Reviewed for MWIR/LWIR thermal imaging, multispectral sensing and infrared optical protection where material transmission is the primary selection factor.

flanged special geometry optical dome for camera and machine vision systems

Flanged & Assembly-Ready Domes

Custom edge forms, mounting shoulders, chamfers and sealing surfaces can be processed according to housing and assembly drawings.

Coating systems

Custom Multi-Layer Coating Solutions for Spherical Optical Domes

Coating design is matched to the substrate, wavelength range, dome curvature, incidence angle and operating environment. Every optical dome is manufactured under documented production and inspection procedures, with traceable process records from raw material verification through final optical inspection.

AR Anti-Reflection Coatings

Single-band or custom-band AR coating for visible, NIR and selected infrared systems.

BBAR Broadband Anti-Reflection Coatings

Broadband transmission support for multispectral sensors and wide-angle optical assemblies.

DLC Diamond-Like Carbon Hard Protective Coatings

Hard protective coating option for compatible infrared materials exposed to abrasion or outdoor conditions.

Infrared Metal Reflective Coatings

Applied when project design requires reflective infrared optical surfaces or special thermal-band behavior.

Hydrophobic & Oleophobic Anti-Fouling Coatings

Useful for marine cameras, ROV/AUV domes, outdoor sensing covers and exposed surveillance systems.

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Design review

Engineering Design Considerations for Dome Optical Integration

Optical dome integration should be reviewed as a coupled optical and mechanical problem. Radius, wall thickness, clear aperture, edge geometry, stress condition, refractive index and coating band all influence the final wavefront behavior and assembly reliability.

Radius & Thickness

Dome sag, curvature and pressure load are evaluated together before confirming manufacturable wall thickness.

Wavefront Requirement

Surface figure, transmitted wavefront and clear aperture must match the optical path and sensor tolerance.

Mounting Interface

Flanges, shoulders, chamfers and sealing edges are processed according to housing drawings.

Environmental Exposure

Marine pressure, humidity, abrasion, thermal load and cleaning method affect material and coating selection.

Application scenarios

Core Industrial Application Scenarios of Custom Optical Domes

Custom optical domes are used as protective and transmitting spherical optical elements in systems where flat windows cannot meet field-of-view, pressure or packaging requirements.

Aerospace-related Optical Sensing
LiDAR Ranging Systems
Thermal Imaging Cameras
Medical Diagnostic Optical Systems
Industrial Infrared Temperature Detection
Semiconductor Wafer Inspection
Laboratory Precision Optical Measurement
Underwater Cameras & Marine ROV/AUV Optical Systems
Custom geometry

Custom Off-Axis & Special Geometry Optical Dome Services

Felix Glass supports drawing-based review for off-axis, flanged, partial spherical, window-integrated and housing-matched dome geometries. Feasibility is confirmed according to material brittleness, tool access, minimum edge thickness, polishing route and inspection method.

custom flanged special geometry optical dome manufacturing
Manufacturing and QC

Full QC Inspection & Wavefront Testing Workflow for Spherical Optics

Felix Glass owns full-process 5-axis CNC spherical grinding, ultra-precision polishing and vacuum coating production lines, supported by an independent optical laboratory with Zygo interferometers, spectrophotometers and surface profile inspection systems.

Drawing ReviewRaw Material Verification5-Axis CNC Spherical GrindingUltra-Precision Spherical PolishingEdge ChamferingVacuum Optical CoatingDimensional & Surface InspectionWavefront / Transmission TestingClean Packaging
Related processing

Related Precision Processing Services for Optical Dome Projects

cnc-5-axis-spherical-lens-grinding-process-wet-machining.jpg

5-Axis CNC Spherical Grinding

ultra precision optical polishing

Ultra-Precision Spherical Polishing

Internal chamber of optical vacuum coater, planetary rotating fixture for uniform lens coating, electron beam source and optical thickness monitoring system

Vacuum Optical Coating

Engineering support

Engineering Support Full-Cycle Service for Custom Optical Domes

Manufacturing support is available for medical device projects based on customer quality requirements. Felix Glass also provides long-term OEM/ODM supply for aerospace-related optical systems, LiDAR sensing, thermal imaging, marine vision, medical optics and semiconductor inspection.

Documented manufacturing reviewMaterial, radius, thickness, coating and inspection requirements are reviewed before quotation.
Compliance supportISO9001, CE, RoHS and REACH documentation can support purchasing and quality review.
Prototype to repeat productionEngineering feedback, sample production and repeat production routing can be aligned with customer drawings.
Engineering FAQ

FAQ About Custom Optical Domes

What size optical domes can be customized?

Size depends on material, radius, wall thickness and inspection requirement. BK7 and fused silica can usually support larger diameters than ZnSe or ZnS, subject to drawing review.

Can dome curvature be customized?

Yes. Radius, sag, hemisphere depth and partial spherical geometry can be reviewed according to optical path and mechanical housing requirements.

What tolerances should be specified?

Typical RFQs include outer diameter, inner diameter, wall thickness, radius, clear aperture, edge thickness, surface quality, wavefront and coating band.

How should sapphire, ZnSe, ZnS, fused silica and BK7 be compared?

Sapphire is selected for hardness and harsh exposure, ZnSe and ZnS for infrared transmission, fused silica for UV and thermal stability, and BK7 for visible optical assemblies.

Can optical domes be used in high-pressure underwater systems?

Yes, but pressure depth, sealing design, safety factor and dome thickness must be evaluated together with the selected material and housing design.

Can transmitted wavefront error be inspected?

Wavefront testing can be arranged for qualified geometries and materials. The exact method depends on dome diameter, curvature, wavelength and fixture feasibility.

What is the difference between hemispherical and full spherical domes?

Hemispherical domes are commonly used as protective optical covers, while full spherical forms are more specialized and require separate review for polishing and inspection access.

Which material is suitable for LWIR thermal imaging domes?

ZnSe, ZnS and other infrared materials may be reviewed depending on wavelength, system design and coating requirements. For detailed infrared optical material selection and professional LWIR optical solutions, please refer to our dedicated Infrared Optics product group.

How should optical domes be cleaned?

Cleaning method depends on coating and material. Use approved optical cleaning procedures and avoid abrasive wiping, especially on softer infrared materials.

What coating options are available?

Available options include AR, BBAR, DLC hard protective coating, infrared reflective coating and hydrophobic or oleophobic anti-fouling coating where compatible.

Can domes be designed for marine ROV or AUV systems?

Yes. Marine projects are reviewed for pressure load, sealing edge, coating durability, cleaning exposure and optical field-of-view requirements.

Can Felix Glass make off-axis optical domes?

Off-axis and special geometry optical domes can be evaluated from drawings or 3D models, including tool access and inspection feasibility.

Can custom domes be supplied for medical optical systems?

Manufacturing support is available for medical device projects based on customer quality requirements and documented inspection needs.

Are infrared dome products separated from visible optical domes?

This page covers broad optical dome capability. Dedicated LWIR and infrared material solutions are organized under the Infrared Optics product group to keep search intent clear.

What files should be provided for quotation?

Please provide 2D drawings, STEP or IGES files, material, diameter, radius, wall thickness, coating band, wavefront requirement, quantity and application environment.

What is the usual custom process?

The process normally includes drawing review, material selection, quotation, prototype production, inspection confirmation, coating, final inspection and repeat production planning.

Technical downloads

Technical Downloads for Optical Dome Engineering Evaluation

Use these document requests to align material, dome geometry, coating band and inspection criteria before quotation.

Reserved Product Schema Data Fields

Material: Sapphire, ZnSe, ZnS, Fused Silica, BK7

Process: 5-Axis CNC Spherical Grinding, Ultra-Precision Spherical Polishing, Vacuum Optical Coating, Edge Chamfering

Application: LiDAR Ranging, Thermal Imaging, Optical Sensing, Marine Vision, Medical Optics, Semiconductor Inspection, Aerospace-related Optical Systems

Manufacturer: Hong Kong Felix Glass Co., Limited | Brand: Felix Glass | Country of Manufacture: China

RFQ information

Request Engineering Review for Custom Precision Optical Domes

Upload your optical drawings, STEP/IGES 3D models, Zemax design files, tolerance requirements or coating specifications for professional engineering review and customized quotation.

The page architecture is standardized for long-term stable operation, while content, FAQs, technical guides and application cases will be continuously iterated according to business development and search intent updates.

Learn more from our FAQ
What is your MOQ for custom optical glass and display glass parts?

Felix Glass offers highly flexible MOQ to support client projects, including prototype testing, small batch trial orders and large-volume mass production. All products can be fully customized according to your drawings, tolerances and application standards. Send us your specs to get an accurate price quote within 24 hours.

Can I get free glass samples for testing before bulk order?

Yes, our FELIX GLASS factory supports sample testing for a wide range of precision optical glass components and assemblies. The lead time for sample production is 3 to 7 working days. Please contact us today to arrange samples and obtain a customized solution that meets your needs.

What is the production lead time for custom optical glass components?

What is the production lead time for custom optical glass components?
Answer: The lead time for standard samples is 3–7 business days, while mass production takes 15–25 business days, depending on product complexity and order volume. We provide reliable, rapid delivery for orders serving the industrial, medical, automotive, and aerospace sectors. Please submit your project details to receive an accurate delivery schedule.

Are your optical glass products ISO, CE and RoHS certified?

All FELIX GLASS precision optical glass components comply with ISO quality system standards, as well as CE and RoHS requirements. We provide comprehensive test reports, material certificates, and inspection documentation for customer review. Please feel free to request full certification details and a formal quotation today.

Do you offer one-stop custom optical glass processing services?

Yes. We provide a full range of in-house processing services, including CNC machining, precision grinding, optical polishing, vacuum coating (AR, AF, AG, IR), tempering, and screen printing. Every step—from raw material to finished product—is carried out within our own facility. Please let us know your requirements, and we will provide you with the most cost-effective solution.

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A specialist in precision optical glass with 19 years of experience, providing comprehensive, satisfying custom solutions.


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