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Custom Sapphire Optical Dome | OEM Custom Single Crystal Sapphire Spherical Cover

Custom Sapphire Optical Dome | OEM Custom Single Crystal Sapphire Spherical Cover
Custom Sapphire Optical Dome | OEM Custom Single Crystal Sapphire Spherical CoverCustom Sapphire Optical Dome | OEM Custom Single Crystal Sapphire Spherical CoverCustom Sapphire Optical Dome | OEM Custom Single Crystal Sapphire Spherical CoverCustom Sapphire Optical Dome | OEM Custom Single Crystal Sapphire Spherical CoverCustom Sapphire Optical Dome | OEM Custom Single Crystal Sapphire Spherical CoverCustom Sapphire Optical Dome | OEM Custom Single Crystal Sapphire Spherical Cover
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CategoriesSapphire Optical Dome
BrandFELIX GLASS optical glass Manufacturing base
ModelFG-GENERAL-OPTICAL-DOME-001
Material OptionsSynthetic Single-Crystal Sapphire (BK7/K9 optical glass available as secondary custom option)
Customizable ItemsDiameter, wall thickness, hemispherical curvature, edge finish, functional coating
Optional CoatingAR anti-reflective, AG anti-glare, AF anti-fog coating
Optical Surface GradeUp to λ/10 precision polishing standard
Dimensional ToleranceUp to ±0.01mm per customer drawing
Diameter Custom RangeCustom 10–350mm outer diameter
Production ServiceOEM / ODM full engineering custom service
MOQ Support1 piece prototype sampling available
Quality SystemISO 9001 certified full traceability inspection system
Main ApplicationUnderwater optical systems, laser equipment, aerospace sensors, industrial imaging, machine vision,
Unit PriceUS $ 2.88-5.99 / piece
FOB portSHENGZHEN SHANGHAI GUANGZHOU
Terms of PaymentL/C, D/A, D/P, Western Union
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Detail Information
Attention stage

Custom Sapphire Optical Dome for Drawing-Based Optical Protection

Hong Kong Felix Glass Co., Limited manufactures OEM custom single-crystal sapphire spherical covers for optical systems that need a hard, clear and dimensionally controlled protective dome.

This renovated product page keeps the original content direction: custom size, sapphire optical dome engineering, optional coating, prototype support, tight drawing review and production for underwater, aerospace, laser, imaging and machine vision equipment.

Custom sapphire optical dome single crystal sapphire spherical cover
Direct answer

What This OEM Sapphire Spherical Cover Is Built For

A sapphire optical dome is used when the optical path needs protection from abrasion, pressure, outdoor exposure, cleaning, heat or chemical contact while still allowing imaging or sensing through a curved cover.

The dome can be reviewed around diameter, wall thickness, radius, edge finish, coating and inspection method so the part fits the housing instead of forcing the equipment design around a standard catalog item.

Single-Crystal Sapphire

Selected for scratch resistance, stable optical protection and long service in demanding environments.

Custom Geometry

Diameter, curvature, thickness and edge details can be matched to customer drawings.

Inspection Focus

Dimensional, surface, coating and optical checks can be aligned with the project requirement.

OEM custom single crystal sapphire optical dome for sensor protection
Interest stage

Material and Coating Options for Sapphire Optical Components

The primary material is synthetic single-crystal sapphire. BK7 or K9 optical glass can still be discussed as a secondary option when the project requires optical glass but does not need sapphire hardness.

  • Material: Synthetic single-crystal sapphire for optical protective domes.
  • Custom range: Diameter, wall thickness, hemispherical curvature and edge finish by drawing.
  • Coating: AR anti-reflective, AG anti-glare, AF anti-fog or project-specific film review.
  • Service: OEM and ODM support from one-piece prototype sampling to repeat production.
Specification review

Typical Technical Specifications for Custom Sapphire Domes

Product typeOEM custom sapphire optical dome, spherical cover or hemispherical dome
Model referenceFG-GENERAL-OPTICAL-DOME-001
Material optionsSynthetic single-crystal sapphire; BK7/K9 optical glass available as a secondary custom option
Custom itemsDiameter, wall thickness, curvature, edge finish, coating and optical surface requirement
Optical surface gradeProject review up to lambda/10 precision polishing standard when suitable for the design
Dimensional toleranceProject review up to +/-0.01 mm according to drawing, structure and inspection method
Diameter rangeCustom 10-350 mm outer diameter depending on geometry and material feasibility
Common applicationsUnderwater optical systems, laser equipment, aerospace sensors, industrial imaging and machine vision
Application fit

Where Custom Sapphire Spherical Covers Are Used

The correct dome design depends on the optical path, housing seal, cleaning method, working pressure, target wavelength and expected service environment.

Sapphire optical dome for underwater camera and ROV equipment

Underwater and ROV Systems

Sapphire can help protect imaging modules where pressure, corrosion, cleaning and optical clarity must be considered together.

Sapphire spherical cover for aerospace sensor and laser optical equipment

Aerospace and Laser Equipment

Drawing-based domes support compact sensor housings, laser modules and optical covers with defined inspection needs.

Custom sapphire optical component for industrial machine vision dome cover

Industrial Imaging

For machine vision and inspection systems, sapphire helps reduce wear on exposed protective covers.

Desire stage

Why Drawing-Based Manufacturing Matters for Optical Domes

Small changes in wall thickness, edge finish or spherical radius can affect assembly fit, sealing pressure and optical performance. For US buyers comparing custom suppliers, the useful question is not only whether sapphire can be made, but whether the drawing can be reviewed against machining, polishing, coating and inspection limits.

Felix Glass can review the drawing, application environment and target quantity before confirming the production route, helping purchasing teams avoid unclear specifications and repeated sample changes.

Drawing based custom sapphire optical dome manufacturing review
Production path

OEM Sapphire Optical Dome Manufacturing Workflow

01

Drawing Review

Outer diameter, radius, thickness, optical zone, coating and assembly edge are checked first.

02

Material Planning

Sapphire blank size, machining allowance and inspection requirements are planned for the project.

03

CNC Forming

Diamond tooling is used to form the curved profile and prepare the part for optical polishing.

04

Polishing and Coating

Surface quality and optional AR, AG or AF coating are reviewed by optical and service needs.

05

Final Inspection

Dimensions, surface condition, coating appearance and packing protection are checked before shipment.

Buyer evaluation

When to Choose Sapphire Instead of BK7 or K9 Optical Glass

Choose Sapphire When

The dome faces abrasion, repeated cleaning, marine exposure, outdoor service, heat, pressure or a long-use protective role.

Review BK7 or K9 When

The assembly needs an optical dome shape but the service conditions do not require sapphire hardness or chemical resistance.

Confirm Coating Early

AR, AG and AF choices should be tied to wavelength band, lighting environment, cleaning method and visible reflection target.

FAQ

Questions Before Ordering a Custom Sapphire Optical Dome

Can the dome be made from a customer drawing?

Yes. Diameter, radius, thickness, edge finish, coating and inspection points can be reviewed from the drawing before quotation.

Is one-piece prototype sampling available?

Prototype sampling can be discussed for custom projects so engineering teams can verify fit and optical performance before larger orders.

Which coating should be selected?

Share the wavelength range, reflection target, cleaning condition and application environment so AR, AG, AF or another coating route can be reviewed.

What information helps quotation accuracy?

Send the drawing, material request, diameter, radius, wall thickness, tolerance, coating, quantity, use environment and inspection requirement.

Action stage

Send Your Sapphire Dome Drawing for Practical RFQ Review

For a useful quotation, provide the dome drawing, material choice, coating target, quantity, inspection notes and application environment. The Felix Glass team can review feasibility and production details for your custom sapphire optical component project.

Need Custom Optical Glass Solution?

Send us your drawing, dimension & coating requirements for fast quotation within 24 hours.

Get Free RFQ

Custom Precision Optical & Glass Components Manufacturer – Felix Glass Co., Limited.

We supply Industrial Glass, Sapphire Optics, Optical Lenses/Prisms/Filters, Infrared IR Optics, Functional & Display Glass, N-BK7/H-K9L Optical Glass, supporting OEM mass production and laboratory custom prototypes. Flexible MOQ & free sample service available. Fill in the form to download full datasheets and get factory wholesale price within 24 hours.

CONTACT US NOW FOR A QUOTE
Send an inquiry now—we will respond promptly within 1–24 hours and provide our best formal quote within 1–2 days! Let’s start a mutually beneficial partnership today...
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Learn more from our FAQ
What is your MOQ for custom optical glass and display glass parts?

Felix Glass offers highly flexible MOQ to support client projects, including prototype testing, small batch trial orders and large-volume mass production. All products can be fully customized according to your drawings, tolerances and application standards. Send us your specs to get an accurate price quote within 24 hours.

Can I get free glass samples for testing before bulk order?

Yes, our FELIX GLASS factory supports sample testing for a wide range of precision optical glass components and assemblies. The lead time for sample production is 3 to 7 working days. Please contact us today to arrange samples and obtain a customized solution that meets your needs.

What is the production lead time for custom optical glass components?

What is the production lead time for custom optical glass components?
Answer: The lead time for standard samples is 3–7 business days, while mass production takes 15–25 business days, depending on product complexity and order volume. We provide reliable, rapid delivery for orders serving the industrial, medical, automotive, and aerospace sectors. Please submit your project details to receive an accurate delivery schedule.

Are your optical glass products ISO, CE and RoHS certified?

All FELIX GLASS precision optical glass components comply with ISO quality system standards, as well as CE and RoHS requirements. We provide comprehensive test reports, material certificates, and inspection documentation for customer review. Please feel free to request full certification details and a formal quotation today.

Do you offer one-stop custom optical glass processing services?

Yes. We provide a full range of in-house processing services, including CNC machining, precision grinding, optical polishing, vacuum coating (AR, AF, AG, IR), tempering, and screen printing. Every step—from raw material to finished product—is carried out within our own facility. Please let us know your requirements, and we will provide you with the most cost-effective solution.

CONTACT US NOW FOR A QUOTE
Send an inquiry now—we will respond promptly within 1–24 hours and provide our best formal quote within 1–2 days! Let’s start a mutually beneficial partnership today...
*Email
Name
*Title
*Content

 

A specialist in precision optical glass with 19 years of experience, providing comprehensive, satisfying custom solutions.


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