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Sapphire Optical Window for High Temperature Industrial Sensor

Sapphire Optical Window for High Temperature Industrial Sensor
Sapphire Optical Window for High Temperature Industrial SensorSapphire Optical Window for High Temperature Industrial SensorSapphire Optical Window for High Temperature Industrial SensorSapphire Optical Window for High Temperature Industrial SensorSapphire Optical Window for High Temperature Industrial SensorSapphire Optical Window for High Temperature Industrial Sensor
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CategoriesSapphire Optical Windows
BrandFELIX GLASS optical glass Manufacturing base
ModelFG-WIN-03
MaterialSapphire (Al₂O₃) 1: High Purity Fused Silica 2: Synthetic Single-Crystal
Diameter Range0.5mm – 200mm
Thickness Range0.1mm – 30mm
SiO₂ Purity (Quartz)≥99.99%
Sapphire Purity:99.99% Al₂O₃
Long-Term Working Temp (Quartz1100–1200℃
Long-Term Working Temp (Sapphire)≤1800℃
Thermal Expansion Coefficient (Fused Silica5.5 × 10⁻⁷ /°C
Sapphire Softening Point2040℃
ProcessingRound cutting, edge chamfering, double-sided polishing, mounting hole drilling
Optional CoatingIR anti-reflection coating, broadband AR coating, UV enhanced coating
FOB portSHENGZHEN SHANGHAI GUANGZHOU
Terms of PaymentL/C, D/A, D/P, Western Union
DownloadDownload pdf
Detail Information

Sapphire window engineering for harsh sensing environments

Sapphire Optical Window for High-Temperature Industrial Sensors

A single-crystal sapphire optical window protects sensor optics from heat, abrasion, pressure and corrosive process exposure while maintaining a clear optical path. Felix Glass manufactures custom round, square, rectangular and drawing-defined windows for pyrometers, flame sensors, thermal monitoring, furnace observation and high-temperature process instrumentation.

Mohs 9 surface hardness High-temperature material stability Drawing-based OEM machining
sapphire optical window for high temperature industrial sensor
Custom sapphire windows in round and non-standard geometries for industrial sensor assemblies.
Interest

Why Sapphire Is Used in High-Temperature Sensor Windows

Hard Protective Barrier

Mohs 9 hardness helps resist scratches and wear from dust, cleaning and process exposure that can degrade an ordinary optical cover.

Thermal Stability

Sapphire remains mechanically stable across demanding temperature cycles. Final operating limits should be reviewed with the window thickness, mount and coating design.

Useful Optical Transmission

A broad UV-to-infrared transmission range supports visible inspection, flame sensing, pyrometry and selected IR monitoring applications.

ultra polished flat sapphire optical window
Precision sapphire window formats for industrial temperature sensor integration.
Interest

Custom Specification Options

MaterialOptical-grade single-crystal sapphire (Al2O3)
GeometryRound, square, rectangular, stepped, drilled or drawing-defined
Optical FinishDouble-side polish with surface quality and flatness defined by the application
Edge WorkFine ground, polished, chamfered, beveled or stepped edges
CoatingApplication-specific AR or IR coating reviewed by wavelength, angle and temperature
InspectionDimension, visual quality, surface finish and optical checks per agreed drawing

For material selection guidance, review sapphire optical glass and related custom optical components.

Desire

Built Around the Sensor Assembly, Not a Generic Stock Window

high temperature resistant sapphire optical window for industrial sensor

High-Temperature Validation

Material, mount clearance and thermal-cycle requirements are reviewed together before the drawing is released for production.

CNC machined custom sapphire optical window

Precision CNC Machining

Diameter, thickness, holes, steps, chamfers and edge profiles are machined to suit the sensor housing and sealing method.

sapphire window flatness and precision inspection

Harsh-Environment Protection

Sapphire is selected where the optical interface must tolerate abrasion, pressure or chemically demanding process conditions.

Desire

OEM Manufacturing Workflow

  1. 01

    Application Review

    Share wavelength, operating temperature, pressure, atmosphere, mounting method and target quantity.

  2. 02

    Drawing and Coating Review

    Engineers confirm feasible dimensions, tolerances, polish requirements and coating band.

  3. 03

    Prototype and Inspection

    Sample parts are machined, polished and inspected against the approved specification.

  4. 04

    Repeatable Production

    Approved process controls support small batches and ongoing OEM supply.

Action

Engineering FAQ

What information is needed to quote a sapphire sensor window?

Provide the drawing or diameter, thickness, clear aperture, tolerance, wavelength, coating, operating temperature, pressure, sealing method and annual quantity.

Can the window include holes, steps or a special edge?

Yes. CNC machining can support holes, steps, chamfers and drawing-defined profiles, subject to geometry and tolerance review.

How should the temperature rating be specified?

The safe rating depends on the sapphire part, coating, mount, seal, pressure differential and heating or cooling rate. These conditions should be reviewed as one assembly.

Can AR coating be customized for a sensor wavelength?

Yes. Share the operating band, incidence angle and environmental conditions so the coating can be evaluated for the optical and thermal requirement.

Action

Request a Grade-A Engineering Review

Send the sensor-window drawing and operating conditions. Felix Glass will review material, geometry, polishing, coating and inspection requirements for a manufacturable proposal.

Contact Engineering

Need Custom Optical Glass Solution?

Send us your drawing, dimension & coating requirements for fast quotation within 24 hours.

Get Free RFQ

Custom Precision Optical & Glass Components Manufacturer – Felix Glass Co., Limited.

We supply Industrial Glass, Sapphire Optics, Optical Lenses/Prisms/Filters, Infrared IR Optics, Functional & Display Glass, N-BK7/H-K9L Optical Glass, supporting OEM mass production and laboratory custom prototypes. Flexible MOQ & free sample service available. Fill in the form to download full datasheets and get factory wholesale price within 24 hours.

CONTACT US NOW FOR A QUOTE
Send an inquiry now—we will respond promptly within 1–24 hours and provide our best formal quote within 1–2 days! Let’s start a mutually beneficial partnership today...
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Learn more from our FAQ
What is your MOQ for custom optical glass and display glass parts?

Felix Glass offers highly flexible MOQ to support client projects, including prototype testing, small batch trial orders and large-volume mass production. All products can be fully customized according to your drawings, tolerances and application standards. Send us your specs to get an accurate price quote within 24 hours.

Can I get free glass samples for testing before bulk order?

Yes, our FELIX GLASS factory supports sample testing for a wide range of precision optical glass components and assemblies. The lead time for sample production is 3 to 7 working days. Please contact us today to arrange samples and obtain a customized solution that meets your needs.

What is the production lead time for custom optical glass components?

What is the production lead time for custom optical glass components?
Answer: The lead time for standard samples is 3–7 business days, while mass production takes 15–25 business days, depending on product complexity and order volume. We provide reliable, rapid delivery for orders serving the industrial, medical, automotive, and aerospace sectors. Please submit your project details to receive an accurate delivery schedule.

Are your optical glass products ISO, CE and RoHS certified?

All FELIX GLASS precision optical glass components comply with ISO quality system standards, as well as CE and RoHS requirements. We provide comprehensive test reports, material certificates, and inspection documentation for customer review. Please feel free to request full certification details and a formal quotation today.

Do you offer one-stop custom optical glass processing services?

Yes. We provide a full range of in-house processing services, including CNC machining, precision grinding, optical polishing, vacuum coating (AR, AF, AG, IR), tempering, and screen printing. Every step—from raw material to finished product—is carried out within our own facility. Please let us know your requirements, and we will provide you with the most cost-effective solution.

CONTACT US NOW FOR A QUOTE
Send an inquiry now—we will respond promptly within 1–24 hours and provide our best formal quote within 1–2 days! Let’s start a mutually beneficial partnership today...
*Email
Name
*Title
*Content

 

A specialist in precision optical glass with 19 years of experience, providing comprehensive, satisfying custom solutions.


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