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Sapphire Optical Window for High Temperature Industrial Sensor

Sapphire Optical Window for High Temperature Industrial Sensor
Sapphire Optical Window for High Temperature Industrial SensorSapphire Optical Window for High Temperature Industrial SensorSapphire Optical Window for High Temperature Industrial SensorSapphire Optical Window for High Temperature Industrial SensorSapphire Optical Window for High Temperature Industrial SensorSapphire Optical Window for High Temperature Industrial Sensor
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CategoriesSapphire Optical Windows
BrandFELIX GLASS optical glass Manufacturing base
ModelFG-WIN-19
MaterialSapphire (Al₂O₃) 1: High Purity Fused Silica 2: Synthetic Single-Crystal
Diameter Range0.5mm – 200mm
Thickness Range0.1mm – 30mm
SiO₂ Purity (Quartz)≥99.99%
Sapphire Purity:99.99% Al₂O₃
Long-Term Working Temp (Quartz1100–1200℃
Long-Term Working Temp (Sapphire)≤1800℃
Thermal Expansion Coefficient (Fused Silica5.5 × 10⁻⁷ /°C
Sapphire Softening Point2040℃
ProcessingRound cutting, edge chamfering, double-sided polishing, mounting hole drilling
Optional CoatingIR anti-reflection coating, broadband AR coating, UV enhanced coating
FOB portSHENGZHEN SHANGHAI GUANGZHOU
Terms of PaymentL/C, D/A, D/P, Western Union
DownloadDownload pdf
Detail Information

Attention · High-temperature optical protection

1. Product Introduction

Sapphire Optical Window for High Temperature Industrial Sensor

Felix Glass Co., Limited provides ultra-precision CNC-machined, special-shaped sapphire optical parts. Based on single-crystal sapphire blanks, we deliver customized irregular octagonal, rectangular, stepped and chamfered sapphire optics for harsh industrial optical systems.

Our CNC sapphire machining supports controlled flatness, parallelism and dimensional tolerances for EO/IR sensing, medical devices and high-temperature furnace equipment. Each requirement is reviewed against the customer drawing and operating environment.

Single-crystal sapphire High-temperature use Drawing-based CNC
View Sapphire Optical Windows
Felix Glass CNC machined special shaped sapphire optical parts, custom irregular sapphire optics with multi special shapes for industrial precision optical equipment
Round sapphire windows in drawing-defined diameters, thicknesses and edge profiles.
Felix Glass CNC machined special shaped sapphire optical parts, tapered wedge, polygonal custom sapphire prisms for optical path
Optically polished sapphire windows for sensor and instrument protection.
Attention · Direct answer

What Does a Sapphire Window Do for a High-Temperature Sensor?

A sapphire window creates a durable optical barrier between the sensor and a hot, abrasive or chemically demanding process environment. Its role is to protect the optical path while maintaining transmission within the selected wavelength range.

Final material orientation, coating, thickness and mounting design depend on temperature, pressure, spectral band, angle of incidence and seal configuration.

Interest · Original technical content retained

2. Material & CNC Machining Performance

SubstrateA-plane or C-plane single-crystal sapphire
Original machining targetsDimension ±0.005 mm, flatness ≤ λ/4 and parallelism ≤ 0.01 mm, subject to drawing review
Available shapesOctagonal, rectangular, stepped blanks, elliptical and custom irregular outlines
Surface finishOptical-grade polishing with project-defined surface quality
Optional coatingsSingle- or double-side broadband AR coating and UV-to-IR application-specific coatings
Hardness and resistanceMohs 9 scratch resistance; original application range stated as −70°C to 1200°C, with acid and alkali resistance evaluated for the complete coated assembly

Tolerance and temperature values are specification targets, not universal guarantees. Felix Glass confirms feasibility from size, geometry, orientation, coating and test method.

Felix Glass CNC machined special shaped sapphire optical parts, assorted rod, cylinder, round, rectangular custom sapphire optics samples
Surface condition and edge quality are reviewed against the optical drawing.
Interest · Manufacturing route

3. Custom CNC Processing Service

01

One-Stop Processing

Sapphire blank cutting, CNC shaping, precision polishing, vacuum coating and edge chamfering.

02

Flexible Production

Prototype, small-batch and repeat production support based on drawing and inspection needs.

03

Drawing Acceptance

CAD, STEP and PDF drawings can be reviewed for geometry, clear aperture, edge profile and mounting interface.

04

Inspection Planning

Interferometric flatness, spectral transmission and dimensional inspection can be defined before production.

Felix Glass CNC machined special shaped sapphire optical parts, custom irregular curved outline sapphire lens and optical blanks
Controlled optical processing supports consistent production and repeatable inspection.
Felix Glass CNC machined special shaped sapphire optical parts, thick wall octagonal sapphire substrate custom machined blank
Round, rectangular and custom profiles can be evaluated for manufacturability.
Interest · RFQ checklist

Specifications to Confirm Before Manufacturing

  • Working wavelength and target transmission
  • Outside dimensions, thickness and clear aperture
  • Crystal orientation and optical surface quality
  • Flatness, parallelism and dimensional tolerances
  • Operating temperature, pressure and atmosphere
  • Coating band, angle of incidence and polarization
  • Mounting, sealing, cleaning and expected quantity
Desire · Original application order retained

4. Core Application Scenarios

High-Temperature Furnaces

Industrial furnace observation and temperature-sensor protection where heat, particles and cleaning cycles affect the exposed optic.

Medical Equipment

Optical sensing windows that require a durable polished surface and controlled geometry.

EO/IR Monitoring

Thermal monitoring camera assemblies when sapphire transmission matches the detector band.

Aerospace Optoelectronics

Precision protective components for compact optical and sensor assemblies.

Laser Optical Paths

Protective optics for systems requiring abrasion resistance and a project-defined coating.

Biomedical Diagnostics

Custom windows for instruments with defined cleaning, transmission and mechanical requirements.

Felix Glass custom sapphire optical window for high temperature industrial sensor
High-temperature testing and process review help align the window with the sensor environment.
Desire · Original advantages retained

5. Advantage of Our CNC Special Shaped Sapphire Parts

  • Dedicated sapphire CNC capability with multi-axis precision machining
  • Cutting methods selected to reduce edge chipping and crystal defects
  • AR coating options reviewed for the required optical band
  • Direct manufacturing support for custom optical components
  • Engineering review for drawing optimization and optical-path matching

Comparable solutions include an AR-coated sapphire window for thermal monitoring cameras and a C-plane sapphire flat window for medical equipment.

Felix Glass CNC machined special shaped sapphire optical parts, custom irregular curved outline sapphire lens and optical blanks
Custom window sizes and profiles support different sensor housings and clear apertures.
Felix Glass custom sapphire optical window for high temperature industrial sensor
Protective packaging is matched to part geometry, surface condition and shipment quantity.
Desire · Quality and delivery

Inspection, Packaging and Related Sapphire Options

Inspection can cover dimensions, surface condition, flatness, parallelism and spectral performance when these items are defined in the purchase specification. Finished optics are separated and protected to reduce handling contact during shipment.

Action · Original CTA sequence retained

6. Three-Layer Standard CTA

Technical Data

Request sapphire machining and material information for internal review.

Send Your Drawing

Provide CAD, STEP or PDF files with the working conditions and inspection criteria.

Engineering Discussion

Review material orientation, coating, tolerances, mounting and production quantity.

Request a Drawing Review
Action · Engineering FAQ

Sapphire Optical Window FAQ

Can sapphire be used for every high-temperature sensor?

No. The sensor wavelength, temperature, pressure, atmosphere and mounting design must all be checked. Sapphire is appropriate only when its transmission and mechanical behavior match the system.

Can you manufacture non-round or stepped windows?

Yes. Rectangular, octagonal, stepped, chamfered, elliptical and other drawing-defined shapes can be reviewed for CNC machining and polishing.

Are the listed tolerances available on every size?

No. Achievable tolerances depend on diameter, thickness, shape, aspect ratio, crystal orientation, quantity and inspection method.

What information should be included with an RFQ?

Send dimensions, tolerances, wavelength, clear aperture, coating target, operating temperature, pressure, mounting method, inspection requirements and quantity.

Need Custom Optical Glass Solution?

Send us your drawing, dimension & coating requirements for fast quotation within 24 hours.

Get Free RFQ

Custom Precision Optical & Glass Components Manufacturer – Felix Glass Co., Limited.

We supply Industrial Glass, Sapphire Optics, Optical Lenses/Prisms/Filters, Infrared IR Optics, Functional & Display Glass, N-BK7/H-K9L Optical Glass, supporting OEM mass production and laboratory custom prototypes. Flexible MOQ & free sample service available. Fill in the form to download full datasheets and get factory wholesale price within 24 hours.

CONTACT US NOW FOR A QUOTE
Send an inquiry now—we will respond promptly within 1–24 hours and provide our best formal quote within 1–2 days! Let’s start a mutually beneficial partnership today...
*Email
Name
*Title
*Content
Learn more from our FAQ
What is your MOQ for custom optical glass and display glass parts?

Felix Glass offers highly flexible MOQ to support client projects, including prototype testing, small batch trial orders and large-volume mass production. All products can be fully customized according to your drawings, tolerances and application standards. Send us your specs to get an accurate price quote within 24 hours.

Can I get free glass samples for testing before bulk order?

Yes, our FELIX GLASS factory supports sample testing for a wide range of precision optical glass components and assemblies. The lead time for sample production is 3 to 7 working days. Please contact us today to arrange samples and obtain a customized solution that meets your needs.

What is the production lead time for custom optical glass components?

What is the production lead time for custom optical glass components?
Answer: The lead time for standard samples is 3–7 business days, while mass production takes 15–25 business days, depending on product complexity and order volume. We provide reliable, rapid delivery for orders serving the industrial, medical, automotive, and aerospace sectors. Please submit your project details to receive an accurate delivery schedule.

Are your optical glass products ISO, CE and RoHS certified?

All FELIX GLASS precision optical glass components comply with ISO quality system standards, as well as CE and RoHS requirements. We provide comprehensive test reports, material certificates, and inspection documentation for customer review. Please feel free to request full certification details and a formal quotation today.

Do you offer one-stop custom optical glass processing services?

Yes. We provide a full range of in-house processing services, including CNC machining, precision grinding, optical polishing, vacuum coating (AR, AF, AG, IR), tempering, and screen printing. Every step—from raw material to finished product—is carried out within our own facility. Please let us know your requirements, and we will provide you with the most cost-effective solution.

CONTACT US NOW FOR A QUOTE
Send an inquiry now—we will respond promptly within 1–24 hours and provide our best formal quote within 1–2 days! Let’s start a mutually beneficial partnership today...
*Email
Name
*Title
*Content

 

A specialist in precision optical glass with 19 years of experience, providing comprehensive, satisfying custom solutions.


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