Wrong IR Material
Using Ge for high-temperature environments causes thermal lensing. Si fails in LWIR. Material must match wavelength + environment.
Precision infrared domes for thermal imaging, EO/IR systems and infrared sensor protection — from 1-piece prototype to mass production. Felix Glass manufactures Germanium, Silicon, ZnSe and ZnS infrared optical domes with CNC machining, precision grinding, optical polishing and IR AR coating — built to your wavelength, geometry and environmental requirements. MWIR 3-5μm•LWIR 8-12μm•Hemispherical / Custom Geometry•IR AR Coating Choose the right substrate for your wavelength, environment and budget. Not sure? Send your wavelength and application — engineering will recommend. Need help choosing? Send your operating wavelength, environment (temperature, moisture, vibration) and budget — our engineering team will recommend the optimal material within 1 business day. Using Ge for high-temperature environments causes thermal lensing. Si fails in LWIR. Material must match wavelength + environment. Fix: Material selection based on your actual operating band and conditions. An AR coating designed for 3-5μm will reflect heavily at 10μm. Coating must match substrate AND wavelength. Fix: Application-specific MWIR AR / LWIR AR / broadband coating. A mechanically accurate dome with poor optical figure degrades image resolution. Surface quality and figure must be specified. Fix: Precision grinding + polishing to λ/2 – λ/10 figure. Fix: Full DFM review before prototype cutting. ZnSe absorbs moisture. Ge cracks under thermal shock. Outdoor systems need material + coating + edge protection as a system. Fix: Environmental qualification per your spec. A good prototype does not guarantee consistent production. Process controls and inspection records are essential. Fix: Controlled transition with first-article inspection and lot traceability. Typical achievable ranges below. Final parameters confirmed against your approved drawing. Final specifications are confirmed against the approved drawing and engineering requirements. Tighter tolerances available on request — send your drawing for a DFM review. MWIR/LWIR domes for handheld, vehicle-mounted and fixed thermal cameras requiring durable optical protection. Multi-sensor electro-optical/infrared gimbals for surveillance, targeting and reconnaissance platforms. Long-range infrared surveillance domes for perimeter security, border monitoring and critical infrastructure. High-temperature furnace monitoring, power line inspection and predictive maintenance thermal systems. ZnSe and Ge domes/windows for CO₂ laser systems, laser rangefinders and laser designators. Lightweight, vibration-resistant IR domes for drone EO/IR payloads and aerospace optical systems. 5-axis CNC for custom dome geometry, flanges and mounting features. Diamond grinding for radius control and optical surface preparation. Ion-assisted deposition for MWIR/LWIR AR and DLC coatings. CMM, interferometer, spectrophotometer and microscope verification. Send drawing, dimensions, wavelength, application or reference sample. DFM feedback in 1-2 business days. Confirm substrate, geometry, optical requirements, coating and inspection criteria. Manufacture first article for engineering validation. Typical: 5-10 working days. Confirm dimensions, optical surface and coating. Small batch: 10-15 working days. Repeatable manufacturing with lot traceability. Production: 15-25 working days. Final lead time depends on material, geometry, coating, inspection requirements and quantity. Rush service available for prototype orders — ask for details. We manufacture IR domes from Germanium (Ge), Silicon (Si), Zinc Selenide (ZnSe) and Zinc Sulfide (ZnS). Other IR materials such as MgF₂, CaF₂ or Sapphire are available for specific wavelength ranges. Final material selection depends on your operating wavelength, environment and budget. Yes. We manufacture MWIR domes (3-5μm band, typically Ge or Si) and LWIR domes (8-12μm band, typically Ge or ZnS), as well as broadband domes covering multiple bands. The coating is designed specifically for your operating wavelength. Yes. We produce hemispherical domes, partial hemispheres, spherical domes and custom contoured domes with flanges, steps, grooves or mounting features. Diameter range is Ø10mm to Ø300mm, with custom sizes available on request. We offer MWIR AR (3-5μm, average reflectance <2% per surface), LWIR AR (8-12μm, average reflectance <2% per surface), broadband AR coatings, and DLC (diamond-like carbon) protective overcoatings for harsh environments. All coatings are verified by spectrophotometer. Yes. Send us your operating wavelength, environmental conditions (temperature range, moisture, vibration), mechanical requirements and target budget. Our engineering team will recommend the optimal material and coating combination within 1 business day. Prototype MOQ is 1 piece for engineering evaluation. For production, small batches start at 10 pieces. Mass production pricing applies at 100+ pieces. There is no minimum for initial engineering review — send your drawing even if you only need one sample. Prototype: 5-10 working days for standard geometry, 10-15 days for complex geometry with coating. Small batch (10-50 pcs): 10-15 working days. Mass production (100+ pcs): 15-25 working days. Rush prototype service is available — ask for current capacity. No. You can start with approximate dimensions, wavelength, application description or a reference sample. We will provide a DFM (Design for Manufacturing) review and recommend tolerances. A formal drawing is required before prototype production begins. Every lot undergoes dimensional inspection (CMM), optical surface inspection (microscope per MIL-PRF-13830B), surface figure measurement (interferometer) and coating verification (spectrophotometer). We provide inspection reports with every shipment, including first-article inspection for new parts. If parts fail to meet the approved drawing or purchase specification, we will either rework or replace the non-conforming parts at no cost, or issue a full refund for the affected quantity. We stand behind every shipment with a written quality guarantee. Yes. If you do not have a drawing, send us a reference sample. We will reverse-engineer the geometry, measure optical parameters and create a manufacturing drawing for your approval before production. Yes. We can perform thermal shock (-40°C to +85°C), temperature cycling, humidity (MIL-STD-810), salt spray, vibration and adhesion testing per your specification. Test reports are provided with the shipment. Custom test protocols available on request. Only 4 fields required. Engineer replies in 1-2 business days. Dongguan Felix Glass Co., Ltd.Custom MWIR / LWIR IR Optical Domes | Ge, Si, ZnSe, ZnS Manufacturer
Custom IR Dome Geometry
4 IR Dome Materials Compared
Parameter
Germanium (Ge)
Silicon (Si)
Zinc Selenide (ZnSe)
Zinc Sulfide (ZnS)
Transmission Band
2 – 14 μm
1.2 – 7 μm
0.5 – 22 μm
0.4 – 14 μm
Typical Use
MWIR / LWIR thermal imaging, EO/IR
SWIR / MWIR sensors, laser windows
CO₂ laser optics, IR imaging, FTIR
MWIR / LWIR thermal, multispectral EO/IR
Refractive Index
~4.0 (high)
~3.4
~2.4
~2.2
Density (g/cm³)
5.33 (heavy)
2.33 (light)
5.27
4.09
Thermal Conductivity
Low (temperature-sensitive)
High (excellent)
Low
Moderate
Hardness / Durability
Moderate, brittle
Hard, durable
Soft, scratch-sensitive
Moderate, good durability
Water Solubility
Insoluble
Insoluble
Slightly soluble (moisture caution)
Insoluble
Cost Level
High
Low
Very High
High
Best For
High-performance MWIR/LWIR imaging
Cost-effective SWIR/MWIR, high-heat
Broadband IR, laser systems
Durable MWIR/LWIR, harsh environments
6 Common IR Dome Project Failures
Wrong IR Material
Coating Mismatch
Poor Surface Figure
Mounting Interface Error
Edge thickness, flange geometry and mounting features must match your housing. Drawing review prevents assembly failure.
Environmental Degradation
Prototype-to-Production Drift
Technical Specifications
Parameter
Typical Specification Range
Product
Infrared Optical Dome (Hemispherical / Spherical / Custom)
Material
Germanium (Ge) / Silicon (Si) / ZnSe / ZnS / Other IR material
Operating Band
SWIR (0.9-1.7μm) / MWIR (3-5μm) / LWIR (8-12μm) / Custom broadband
Diameter Range
Ø10 mm – Ø300 mm (custom sizes available)
Wall Thickness
1.0 mm – 10.0 mm (typical 2-5mm)
Height / Sagitta
Custom per drawing (hemisphere = radius, partial = specified)
Clear Aperture
≥ 90% of outer diameter (custom up to 95%)
Dimensional Tolerance
±0.01 mm – ±0.05 mm (diameter); ±0.02 mm (thickness)
Radius Tolerance
±0.1% – ±0.5% of nominal radius
Surface Quality
60-40 to 20-10 per MIL-PRF-13830B (scratch-dig)
Surface Figure
λ/2 to λ/10 @ 10.6 μm (interferometric)
Optical Axis Decentration
≤ 1 arcmin – ≤ 5 arcmin (per spec)
Coating Options
MWIR AR (3-5μm, R<2%/surface) / LWIR AR (8-12μm, R<2%/surface) / Broadband AR / DLC protective
Transmission (AR coated)
≥ 95% per surface in specified band
Edge Treatment
Ground / polished edge, chamfer, mounting flange per drawing
Mounting Interface
Custom flange, step, groove or threaded interface per housing design
Environmental Testing
Thermal shock (-40°C to +85°C), humidity, salt spray, vibration (per customer spec)
Inspection Included
Dimensional (CMM) / Optical (interferometer) / Surface (microscope) / Coating (spectrophotometer)
Prototype MOQ
1 piece (engineering evaluation)
Production MOQ
10 pieces (small batch) / 100+ pieces (mass production pricing)
Prototype Lead Time
5 – 10 working days (standard geometry) / 10 – 15 days (complex + coating)
Production Lead Time
15 – 25 working days (depending on material, quantity and coating)
Infrared Optical Dome Applications
Thermal Imaging Cameras
EO/IR Sensor Systems
IR Surveillance & Security
Industrial Thermal Monitoring
Infrared Laser Windows
Aerospace & UAV Payloads
Felix Glass Manufacturing Capability
CNC Machining
Precision Grinding
Optical Polishing
Aspheric/polishing to λ/10 figure, 20-10 surface quality.
IR AR Coating
Full Inspection
Manufacturing & Delivery Process
Engineering Review
Material & Spec Confirmation
Prototype
Validation & Pilot
Mass Production
Frequently Asked Questions
What materials can you use for infrared domes?
Can you manufacture both MWIR and LWIR domes?
Can you manufacture hemispherical and custom-shaped domes?
What AR coating options do you provide?
Can you help me select the right IR material?
What is the minimum order quantity (MOQ)?
What is the typical lead time?
Do I need a complete engineering drawing to start?
How do you control quality and what inspection reports are provided?
What if the delivered parts do not meet our specifications?
Can you manufacture from our existing sample or competitor part?
Do you provide environmental or reliability testing?
Request a Custom IR Dome Quote
Custom precision optical components since 2005

FELIX OPTICAL GLASS offers highly flexible MOQs to support customer projects, including prototype testing, small-batch trial orders, and high-volume production. All products can be fully customized to your drawings, tolerances, and application standards. Please send us your specifications, and we will reply within 1-5 hours and provide an accurate quotation after careful evaluation within 1-2 days.
Yes, our FELIX GLASS factory supports sample testing for a wide range of precision optical glass components and assemblies. The lead time for sample production is 3 to 7 working days. Please contact us today to arrange samples and obtain a customized solution that meets your needs.
A: The production cycle for standard samples is 3-10 working days, while mass production requires 15-35 working days, depending on the complexity of the product and the order quantity. We provide reliable precision optical glass components and fast delivery services for orders from industries such as defense, industrial equipment, medical devices, shipbuilding, robotics, automotive, and aerospace. Please submit your project details so we can provide you with an accurate delivery schedule.
All precision optical glass components from FELIX OPTICAL GLASS comply with ISO quality system standards as well as CE and RoHS requirements. We provide comprehensive test reports, spectral graphs, material certificates, and inspection documents for customer review. Please feel free to request complete certification details and a formal quotation at any time.
Yes. We offer a full range of precision optical glass component processing services, including CNC machining, precision grinding, optical polishing, chemical/physical tempering, vacuum coating (AR anti-reflective coating, AF anti-fingerprint coating, AG anti-glare coating, IR infrared coating), and screen printing. From raw materials to finished products, every step is completed in our own factory. Please tell us your needs, and we will provide you with the most cost-effective solution.
✔ROHS CE certified ISO9001:2005 quality management system
✔Professional team over 19 years’ experience under Japanese management system
✔Help over 2000+ companies to make prototypes into mass production successfully
✔Challenge the 100% on time delivery goal 100% full inspection report
✔Cost-down solutions for over 2000+ companies with success
✔Free solutions provided based on different industries
✔Support free samples (quick sample production) Small quantity (100-1000pcs) available
WhatsApp: +86 189 9805 2888
WeChat: +86 185 6503 2888
URL: www.felixglass.com
james@felixglass.com
+86 185 6503 2888