Dongguan Felix Glass Co., Ltd. E-mail: james@felixglass.com - Tel: +86 185 6503 2888
Home / Custom Infrared Optical Dome

Custom Infrared Optical Dome

Custom Infrared Optical Dome Manufacturer

LWIR Thermal Dome | Multispectral Hemispherical Dome | EO/IR Sensor Protection

Felix Glass fabricates custom infrared optical domes for gimbal, UAV, airborne, marine and surveillance EO/IR systems. Material options include CVD ZnS (FLIR / HIP multispectral grade), sapphire and fused silica, with AR, DLC and AR+DLC coating available.

Felix Glass custom infrared optical dome, multispectral hemispherical dome for thermal imaging EO IR payloads

IR Optical Dome | Hemispherical Dome | ZnS / Sapphire / Fused Silica
OEM Manufacturing | AR / DLC Coating | Custom Specifications

Material & Grade Overview

Infrared domes are the front protective optical window for thermal and multi-sensor systems. CVD ZnS is the mainstream LWIR solution; HIP multispectral ZnS supports common-aperture visible+NIR+LWIR. Sapphire delivers extreme hardness, abrasion and water resistance for marine and subsea use. Fused silica serves UV-NIR low-temperature sensor applications. Material substrate does not equal final performance grade. Specify wavelength, environment and coating for accurate quotation.

Key Specifications & Custom Options

Substrate Material CVD ZnS (FLIR / HIP Multispectral), Sapphire, Fused Silica
Shape Hemispherical dome, plano-convex dome, partial dome, custom radius & flange
Size Range Dia 10mm‑350mm, custom wall thickness, edge flange & O-ring groove
Surface Quality 20‑10 /40‑20 scratch‑dig, customized per customer drawing
Working Wavelength Band 8–14μm LWIR / 0.4–14μm Multispectral / UV-NIR
Coating Options Uncoated, LWIR AR, Multispectral AR, DLC hard coating, AR+DLC combined
Custom Machining Flange machining, O-ring groove, stepped edge, chamfer, pressure matched design
Inspection Interferometer, spectrophotometer, pressure test option, material certificate available

Manufacturing & Inspection Evidence

ZYGO interferometer inspection for infrared dome

Interferometer Inspection

Precision polishing for infrared hemispherical dome

Precision Polishing

Finished custom infrared optical dome

Finished Dome Detail

All infrared domes are inspected for surface figure, transmission and surface quality before shipment. Hydrostatic pressure test available for subsea versions.

Typical Application

  • UAV gimbal thermal imaging payloads & common-aperture multi-sensor systems
  • Airborne, vehicle mounted, ground surveillance EO/IR turrets
  • Marine, underwater ROV and subsea optical sensor protection
  • Rugged defense, industrial monitoring and outdoor thermal camera housings

Coating Selection Guide

LWIR AR coating maximizes infrared transmission for thermal cameras. Multispectral AR coating is required for visible + LWIR co-bore sight systems. DLC coating provides scratch, sand and moisture resistance for harsh field environments. AR+DLC combined coating is the premium choice for high-reliability airborne and marine domes. Learn more about infrared optical coating technology.

Order & Quotation Requirements (Valid RFQ Checklist)

To generate an accurate quotation within 24 hours, please prepare below information:

  • 2D/3D engineering drawing (PDF / STEP / IGES preferred)
  • Base material: ZnS / Sapphire / Fused Silica, grade requirement
  • Working wavelength, dome radius, wall thickness, flange & O-ring specs
  • Coating specification and environmental rating (depth, pressure, weather)
  • Quantity: prototype sample / pilot batch / mass‑production volume
Send Drawing For Quote

FAQ Snippets

Which dome material should I choose between ZnS and sapphire?

ZnS is cost-effective for LWIR / multispectral airborne gimbals. Sapphire is harder, water-resistant and the top pick for subsea, high-abrasion and long-lifetime marine systems.

What is the difference between AR coating and DLC coating on IR dome?

AR coating improves optical transmittance; DLC improves mechanical durability and chemical resistance. AR+DLC stacks deliver both optical performance and ruggedness.

Can you custom make infrared domes from our drawing?

Yes. We manufacture fully custom infrared domes according to your drawing, including radius, wall thickness, flange, O-ring groove and coating requirements. No fixed MOQ for prototype orders.

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James Fu, Sales Director of FELIX OPTICAL GLASS, and a poster displaying contact information for an optical glass deep-processing factory.James Fu, Sales Director of FELIX OPTICAL GLASS, and a poster displaying contact information for an optical glass deep-processing factory. 2
Learn more from our FAQ
What is the minimum order quantity for custom precision optical glass components?

FELIX OPTICAL GLASS offers highly flexible MOQs to support customer projects, including prototype testing, small-batch trial orders, and high-volume production. All products can be fully customized to your drawings, tolerances, and application standards. Please send us your specifications, and we will reply within 1-5 hours and provide an accurate quotation after careful evaluation within 1-2 days.

Can I get free glass samples for testing before bulk order?

Yes, our FELIX GLASS factory supports sample testing for a wide range of precision optical glass components and assemblies. The lead time for sample production is 3 to 7 working days. Please contact us today to arrange samples and obtain a customized solution that meets your needs.

What is the production lead time for custom optical glass components?

A: The production cycle for standard samples is 3-10 working days, while mass production requires 15-35 working days, depending on the complexity of the product and the order quantity. We provide reliable precision optical glass components and fast delivery services for orders from industries such as defense, industrial equipment, medical devices, shipbuilding, robotics, automotive, and aerospace. Please submit your project details so we can provide you with an accurate delivery schedule.

Are your optical glass products ISO, CE and RoHS certified?

All precision optical glass components from FELIX OPTICAL GLASS comply with ISO quality system standards as well as CE and RoHS requirements. We provide comprehensive test reports, spectral graphs, material certificates, and inspection documents for customer review. Please feel free to request complete certification details and a formal quotation at any time.

Do you offer one-stop custom optical glass processing services?

Yes. We offer a full range of precision optical glass component processing services, including CNC machining, precision grinding, optical polishing, chemical/physical tempering, vacuum coating (AR anti-reflective coating, AF anti-fingerprint coating, AG anti-glare coating, IR infrared coating), and screen printing. From raw materials to finished products, every step is completed in our own factory. Please tell us your needs, and we will provide you with the most cost-effective solution.

CONTACT US NOW FOR A QUOTE
We will respond promptly within 1 to 5 hours and provide an optimal, formal quotation within 1 to 2 days. Partnering with us is the smartest choice—start a mutually beneficial partnership today!
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With 19 years of experience as a precision optical glass expert, we provide comprehensive and satisfactory customized solutions.

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