Dongguan Felix Glass Co., Ltd. E-mail: james@felixglass.com - Tel: +86 185 6503 2888
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Custom Sapphire Optical Window

Custom Sapphire Optical Window Manufacturer

High Hardness Sapphire Window | UV-Vis-IR Transparent | Pressure & Seawater Resistant

Felix Glass supplies custom single-crystal sapphire optical windows for underwater ROV, aerospace, laser, surveillance and rugged sensor systems. Sapphire delivers superior hardness, thermal shock resistance and chemical stability, compatible with AR, DLC and combined AR+DLC coatings.

Felix Glass custom sapphire optical window for subsea, aerospace and laser sensor protection

Sapphire Optical Window | Single Crystal Sapphire
OEM Manufacturing | AR / DLC Coating | Custom Specifications

Material & Grade Overview

Single-crystal sapphire (Al₂O₃) is a premium hard optical substrate transmitting from UV through visible, NIR and mid-wave IR. It features outstanding Mohs 9 hardness, seawater corrosion resistance, high pressure bearing capacity and excellent thermal shock performance. Compared with ZnS, fused silica and silicon, sapphire is the preferred choice for long-life subsea, abrasive and high-reliability airborne applications. Material substrate does not equal final performance grade. Specify wavelength, pressure rating and coating for accurate quotation.

Key Specifications & Custom Options

Substrate Material Single Crystal Sapphire (Al₂O₃)
Shape Round window, square / rectangular plate, disc, blanks, custom profile
Size Range Dia 5mm‑300mm, custom thickness, edge flange & O-ring groove
Surface Quality 20‑10 /40‑20 scratch‑dig, customized per customer drawing
Working Wavelength Band 0.2–5.0μm, UV / Vis / NIR / MWIR broadband transmission
Coating Options Uncoated, UV AR, VIS-NIR AR, MWIR AR, DLC hard coating, AR+DLC combined
Custom Machining Chamfer, drilling, counterbore, O-ring groove, stepped flange, edge polishing
Inspection Interferometer, spectrophotometer, hydrostatic pressure test optional, material certificate available

Manufacturing & Inspection Evidence

ZYGO interferometer inspection for sapphire optical window

Interferometer Inspection

Precision polishing for sapphire window plate

Precision Polishing

Finished custom sapphire optical window

Finished Sapphire Window

All sapphire windows are inspected for surface figure, transmittance and scratch-dig quality. Pressure testing is available for subsea-rated components.

Typical Application

  • Subsea ROV, underwater camera and deep-sea sensor protective windows
  • Aerospace, gimbal, airborne EO/IR multi-sensor payloads
  • UV laser, high-power laser, flame detection and industrial optical monitoring
  • Harsh outdoor, abrasive and corrosive environment optical protection

Coating Selection Guide

AR coating boosts transmission for target wavebands. DLC coating adds extra scratch and chemical resistance for marine and sandy environments. AR+DLC combined coating is recommended for subsea sapphire windows where both high transmission and ruggedness are required. Learn more about infrared optical coating technology.

Order & Quotation Requirements (Valid RFQ Checklist)

To generate an accurate quotation within 24 hours, please prepare below information:

  • 2D/3D engineering drawing (PDF / STEP / IGES preferred)
  • C-axis orientation requirement (if specified)
  • Working wavelength, dimension, thickness, flange & O-ring specs
  • Coating specification, pressure rating and environmental conditions
  • Quantity: prototype sample / pilot batch / mass‑production volume
Send Drawing For Quote

FAQ Snippets

Why choose sapphire instead of ZnS or fused silica for subsea?

Sapphire is Mohs 9 hard, seawater resistant and pressure-capable. ZnS is soft and prone to moisture attack; fused silica lacks mid-IR transmission for thermal imaging.

Does sapphire transmit 8–14μm LWIR thermal band?

Sapphire cuts off around 5μm. It is not suitable for pure LWIR thermal-only systems; ZnS is the standard for 8–14μm thermal imaging.

Can you machine sapphire windows with holes and O-ring grooves?

Yes. We can drill, counterbore, machine O-ring grooves and stepped flanges per your drawing, with full inspection after precision machining.

Related Products

James Fu, Sales Director of FELIX OPTICAL GLASS, and a poster displaying contact information for an optical glass deep-processing factory.James Fu, Sales Director of FELIX OPTICAL GLASS, and a poster displaying contact information for an optical glass deep-processing factory. 2
Learn more from our FAQ
What is the minimum order quantity for custom precision optical glass components?

FELIX OPTICAL GLASS offers highly flexible MOQs to support customer projects, including prototype testing, small-batch trial orders, and high-volume production. All products can be fully customized to your drawings, tolerances, and application standards. Please send us your specifications, and we will reply within 1-5 hours and provide an accurate quotation after careful evaluation within 1-2 days.

Can I get free glass samples for testing before bulk order?

Yes, our FELIX GLASS factory supports sample testing for a wide range of precision optical glass components and assemblies. The lead time for sample production is 3 to 7 working days. Please contact us today to arrange samples and obtain a customized solution that meets your needs.

What is the production lead time for custom optical glass components?

A: The production cycle for standard samples is 3-10 working days, while mass production requires 15-35 working days, depending on the complexity of the product and the order quantity. We provide reliable precision optical glass components and fast delivery services for orders from industries such as defense, industrial equipment, medical devices, shipbuilding, robotics, automotive, and aerospace. Please submit your project details so we can provide you with an accurate delivery schedule.

Are your optical glass products ISO, CE and RoHS certified?

All precision optical glass components from FELIX OPTICAL GLASS comply with ISO quality system standards as well as CE and RoHS requirements. We provide comprehensive test reports, spectral graphs, material certificates, and inspection documents for customer review. Please feel free to request complete certification details and a formal quotation at any time.

Do you offer one-stop custom optical glass processing services?

Yes. We offer a full range of precision optical glass component processing services, including CNC machining, precision grinding, optical polishing, chemical/physical tempering, vacuum coating (AR anti-reflective coating, AF anti-fingerprint coating, AG anti-glare coating, IR infrared coating), and screen printing. From raw materials to finished products, every step is completed in our own factory. Please tell us your needs, and we will provide you with the most cost-effective solution.

CONTACT US NOW FOR A QUOTE
We will respond promptly within 1 to 5 hours and provide an optimal, formal quotation within 1 to 2 days. Partnering with us is the smartest choice—start a mutually beneficial partnership today!
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With 19 years of experience as a precision optical glass expert, we provide comprehensive and satisfactory customized solutions.

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