Dongguan Felix Glass Co., Ltd. E-mail: james@felixglass.com - Tel: +86 185 6503 2888
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Optical Dome

Custom Optical Dome Manufacturer

Hemispherical Optical Dome | Multi-Material Sensor Protective Dome

Felix Glass fabricates custom hemispherical optical domes for EO/IR payloads, underwater cameras, LiDAR, thermal imaging and aerospace sensor systems. We supply optical domes in sapphire, fused silica, CVD ZnS, each selected to match target wavelength, pressure rating and environmental exposure. AR, DLC and BBAR anti-reflection coatings are optional for optimized optical performance.

Felix Glass custom optical hemispherical dome for EO IR, subsea, aerospace, LiDAR and thermal sensor protection

Custom Optical Hemispherical Dome | Multi-Substrate
OEM Precision Machining | AR / DLC Coating | Sensor Protection

Material & Grade Overview

Optical dome is a hemispherical optical protective component designed to preserve imaging quality while shielding internal optics from pressure, dust, water and harsh atmosphere. We offer multiple substrate grades: sapphire for subsea & high temp, fused silica for UV & laser, CVD ZnS for 8–14μm LWIR thermal imaging. Material substrate does not equal final performance grade. Operating wavelength, depth/pressure, coating and optical tolerance must be defined for accurate quotation.

Key Specifications & Custom Options

Available Substrates Sapphire, Fused Silica, CVD ZnS
Shape Hemispherical dome, partial dome, plano-convex dome, custom radius & flange
Size Range Dia 10mm‑350mm, custom wall thickness, O-ring groove and flange profile
Surface Quality 20‑10 /40‑20 scratch‑dig, low scatter polishing for imaging
Working Wavelength Bands UV, Vis, NIR, 8–14μm LWIR (depends on substrate)
Coating Options Uncoated, AR, BBAR, DLC hard coating, wavelength matched anti-reflection coating
Custom Machining Flange, O-ring groove, stepped edge, chamfer, pressure optimized dome geometry
Inspection Interferometer, spectrophotometer, pressure test optional, material COA available

Manufacturing & Inspection Evidence

ZYGO interferometer inspection for optical dome

Interferometer Inspection

Precision polishing for hemispherical optical dome

Precision Polishing

Finished multi-material optical dome for sensor protection

Finished Optical Dome

All optical domes are inspected for surface figure, transmission and scratch-dig specification. Pressure and environmental testing can be arranged for subsea and aerospace programs.

Typical Application

  • Subsea ROV, underwater camera and marine LiDAR sensor housings
  • Aerospace, airborne gimbal, EO/IR multi-spectral payloads
  • LWIR thermal imaging systems, surveillance and industrial optical sensors
  • UV, visible and NIR optical observation instruments

Coating Selection Guide

Single-band AR and broadband BBAR coatings improve transmission for your working spectrum. DLC coating provides hard scratch and salt-spray protection for marine and field deployment. Coating must be matched to dome substrate and wavelength range. Learn more about optical coating technology.

Order & Quotation Requirements (Valid RFQ Checklist)

To generate an accurate quotation within 24 hours, please prepare below information:

  • 2D/3D engineering drawing (PDF / STEP / IGES preferred)
  • Substrate material selection and target working wavelength
  • Operating pressure / depth, dome radius, wall thickness, flange & O-ring specs
  • Coating requirement and surface quality grade
  • Quantity: prototype sample / pilot batch / mass‑production volume
Send Drawing For Quote

FAQ Snippets

How to choose optical dome material?

Sapphire for subsea & high temperature; Fused silica for UV/laser; CVD ZnS for 8–14μm LWIR thermal imaging. Wavelength and environment are the top selection criteria.

What is the difference between AR coating and DLC coating on optical dome?

AR improves light transmission; DLC is a hard protective coating for abrasion and salt spray resistance. They can be combined for subsea domes depending on design.

Can you customize dome radius and flange interface?

Yes. We design and machine hemispherical domes with custom radius, wall thickness, O-ring groove and flange to fit your sensor housing.

Related Products

James Fu, Sales Director of FELIX OPTICAL GLASS, and a poster displaying contact information for an optical glass deep-processing factory.James Fu, Sales Director of FELIX OPTICAL GLASS, and a poster displaying contact information for an optical glass deep-processing factory. 2
Learn more from our FAQ
What is the minimum order quantity for custom precision optical glass components?

FELIX OPTICAL GLASS offers highly flexible MOQs to support customer projects, including prototype testing, small-batch trial orders, and high-volume production. All products can be fully customized to your drawings, tolerances, and application standards. Please send us your specifications, and we will reply within 1-5 hours and provide an accurate quotation after careful evaluation within 1-2 days.

Can I get free glass samples for testing before bulk order?

Yes, our FELIX GLASS factory supports sample testing for a wide range of precision optical glass components and assemblies. The lead time for sample production is 3 to 7 working days. Please contact us today to arrange samples and obtain a customized solution that meets your needs.

What is the production lead time for custom optical glass components?

A: The production cycle for standard samples is 3-10 working days, while mass production requires 15-35 working days, depending on the complexity of the product and the order quantity. We provide reliable precision optical glass components and fast delivery services for orders from industries such as defense, industrial equipment, medical devices, shipbuilding, robotics, automotive, and aerospace. Please submit your project details so we can provide you with an accurate delivery schedule.

Are your optical glass products ISO, CE and RoHS certified?

All precision optical glass components from FELIX OPTICAL GLASS comply with ISO quality system standards as well as CE and RoHS requirements. We provide comprehensive test reports, spectral graphs, material certificates, and inspection documents for customer review. Please feel free to request complete certification details and a formal quotation at any time.

Do you offer one-stop custom optical glass processing services?

Yes. We offer a full range of precision optical glass component processing services, including CNC machining, precision grinding, optical polishing, chemical/physical tempering, vacuum coating (AR anti-reflective coating, AF anti-fingerprint coating, AG anti-glare coating, IR infrared coating), and screen printing. From raw materials to finished products, every step is completed in our own factory. Please tell us your needs, and we will provide you with the most cost-effective solution.

CONTACT US NOW FOR A QUOTE
We will respond promptly within 1 to 5 hours and provide an optimal, formal quotation within 1 to 2 days. Partnering with us is the smartest choice—start a mutually beneficial partnership today!
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With 19 years of experience as a precision optical glass expert, we provide comprehensive and satisfactory customized solutions.

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